The automatic yarn winding machines promote braiding industry

29 Jul 2022

As the increase in labor costs also prompted investment to turn to automation, handicrafts were slowly mechanized to reduce labor costs. At the same time, mechanization can greatly improve production efficiency. Before the machine could replace the manual work of manpower, it turned out to be the hand to turn the yarn of the machine to wind the large bobbin to the small bobbin. In addition, when a small yarn bobbin is wound, a special worker is required to cut off the yarn tail, because there will be black oil on the jogging machine, and the oily yarn tail will throw the oil everywhere, causing the yarn to be damaged. Contamination, the yarn color is not clean. In addition, because manual yarn separation to determine the same number of weft turns is time-consuming and labor-intensive, it will lead to low production efficiency. Therefore, whether it is to save manpower or improve production efficiency, mechanized automation is the general trend.

The addition of the yarn winding machine and the continuous upgrading not only realizes the weft without manual operation, but also the machine can replace the human to cut the yarn tail. The machine not only stops at counting the number of weft turns, but can even realize the function of counting code. The code counting function can make the length of the yarn wound on the bobbin to be equal, so as to realize the one-time bobbin change of the high-speed horse machine, reduce the time of changing the bobbin and the waste of the yarn, save the manpower, and greatly improve the production efficiency. A fully automatic yarn winding machine is greatly convenient for production.

Improve the automation of equipment, reduce equipment energy consumption, and help customers improve the level of information management. Because of the mechanization of production, the unification of various data is realized, which greatly improves production efficiency and stability.

Market acceptance of high-performance technologies is increasing. Although customers were conservative when purchasing equipment in the past, more and more people have gradually realized the advantages of high-performance machines and are more and more inclined to invest in such equipment to improve their production efficiency and increase the added value of products, saving production cost and time.

With the ever-increasing demand for companies to expand their profit margins with high output and high quality, fully automatic weft machines can be used as an effective tool. Automated equipment will be more standardized for production standards, and mechanical production will make products more unified and easier to control and grasp.

At present, the development speed of my country's webbing products is increasing, the market cycle of new products is continuously compressed, the market pace is accelerating, and the clothing industry's requirements for webbing industry are constantly improving. In addition, the price of ordinary webbing is close to the cost, resulting in ordinary webbing. The profit margin is getting smaller and smaller, so the positioning of the product should also be placed on the functionalization. However, due to changes in the market supply and demand pattern, the market share of products that require functionalization of the webbing industry has continued to increase. It will have the following two impacts on the development of the industry: 1. The product structure of the webbing industry begins to gradually adjust, and the multi-functional ratio of the products is increasing; 2. The capacity expansion of the webbing industry is difficult, and the survival of the enterprise is difficult. Because the functionalization puts forward higher requirements on the equipment, technology and management of the ribbon loom, it not only needs a larger financial support, but also the demand for talents is becoming more and more important.

Although China's ribbon production capacity is large, China's textiles are still at the low end of the world industrial chain, with a low export rate, more sample processing, and thin profits. However, customers' requirements for the quality of webbing products continue to increase, especially after domestic enterprises integrate into the international market, foreign customers' demand for high-end products is increasing, and technical trade barriers are facing challenges. Therefore, we must speed up technological reform and accelerate the process of automation and mechanization. Improving production efficiency, reducing production costs and increasing the added value of products are urgent problems to be solved.

Mainland China is the world's largest webbing consumer market, so China's webbing industry has broad prospects and is of course full of competition. China has a large number of cheap labor and raw materials, which brings irreplaceable cost competitiveness to the ribbon enterprises, and also makes foreign enterprises set up factories in the mainland one after another. my country's webbing production enterprises should clarify the future development direction of the webbing industry, and further accelerate the pace of entering the European and American markets while exploring the domestic market.

Keywords: yarn winding machine

Originally published 29 Jul 2022, updated 29 Jul 2022.